Founded over 20 years ago, Catamount Machine Works has built a reputation for precision machining and uncompromising quality. Since its acquisition in 2018, the company has undergone a remarkable transformation—embracing advanced technology and process optimization to meet the rigorous demands of aerospace and high-end manufacturing.
Business Transformation and Growth
When Chris Basgall took ownership, Catamount was respected but limited in technological capability. His vision was clear: achieve AS9100 certification, expand aerospace capabilities, and modernize operations. This journey included:
- Transitioning from paper-based to fully digital systems, scanning years of documentation, and deploying computers at every workstation.
- Implementing ERP systems and managed IT services to achieve CMMC compliance and streamline operations.
- Organizing and labeling every aspect of the shop for maximum efficiency and traceability.
- Fostering a team-driven culture focused on continuous improvement, cross-training, and collaborative problem-solving.
Chris credits Catamount’s success to three guiding principles:
- Make Good Parts – Quality is non-negotiable, especially when lives depend on their products.
- The Customer is King – Every decision prioritizes customer satisfaction.
- Get Better and Better – Continuous improvement is part of the company’s DNA.
Mastercam: The Engine Behind Precision and Efficiency
Mastercam has been integral to Catamount’s operations since 2012 and now powers their shop with the latest Mastercam 2026 for mill, lathe, wire EDM, and five-axis machining. Chris calls Mastercam “critical for doing the work,” citing its reliability, cybersecurity compliance, and robust support network.
Why Mastercam
At one point, Catamount considered switching to a different CAM software. The alternative seemed cost-effective—but reality told a different story. Over 18 months, instability, frequent updates, and outdated training materials led to inefficiency and lost productivity. Ultimately, the team returned to Mastercam, reaffirming its value as the most stable and secure solution for complex aerospace machining.
Technical Impact: Insights from a Programming Pro
Tristian, Catamount’s head programmer, highlights several key benefits of Mastercam:
- Advanced Toolpaths & Dynamic Milling – Daily use of high-speed machining features dramatically improves efficiency and reduces programming time.
- Verification & Compare Tools – Ensures parts meet exact specifications before machining begins.
- Stock Model Utilization – Maximizes material usage and reduces machining time.
- Remote Programming & Support – Maintains CMMC compliance while enabling flexible workflows and access to expert support.
Integrated Inspection with Verisurf
Catamount leverages Verisurf within Mastercam for in-process and final inspections, ensuring every part meets strict quality standards before leaving the shop. This seamless integration supports Catamount’s commitment to make good parts for every customer.
Growth, Innovation, and Customer Satisfaction
Catamount’s investment in Mastercam has enabled:
- Expansion into advanced aerospace work and complex multi-axis machining.
- Increased throughput and reduced lead times through automation and optimized toolpaths.
- Enhanced quality control and compliance, reinforcing their reputation for excellence.
Want to see how Catamount’s journey unfolded in detail?
Check out the full Catamount Machine Works Success Story to learn how they achieved AS9100 certification and grew their aerospace business with Mastercam.
