{"id":40305,"date":"2021-06-28T15:05:49","date_gmt":"2021-06-28T19:05:49","guid":{"rendered":"https:\/\/www.mastercam.com\/news\/blog\/hur-mastercam-optirough-kan-spara-timmar-av-cnc-programmeringstid\/"},"modified":"2026-01-16T11:31:49","modified_gmt":"2026-01-16T16:31:49","slug":"hur-mastercam-optirough-kan-spara-timmar-av-cnc-programmeringstid","status":"publish","type":"post","link":"https:\/\/www.mastercam.com\/sv\/community\/blog\/hur-mastercam-optirough-kan-spara-timmar-av-cnc-programmeringstid\/","title":{"rendered":"Hur Mastercam OptiRough kan spara timmar av CNC-programmeringstid"},"content":{"rendered":"\n

CNC-programmerare tillbringar en del av sin tid<\/a> i en kontorsmilj\u00f6 med att programmera komplicerade detaljer innan de kan bearbetas. Genom att minska programmeringstiden kan CNC-programmerarna programmera fler detaljer och vara mer aktiva under hela bearbetningsprocessen. Tack vare uppdateringarna med Mastercam OptiRough i v\u00e5r senaste version har fler CNC-programmerare tillg\u00e5ng till detta tidsbesparande verktyg. <\/p>\n\n

Vad \u00e4r Mastercam OptiRough?<\/h3>\n\n

Dynamic OptiRough i Mastercam 2022<\/a> \u00e4r samma v\u00e4lanv\u00e4nda och p\u00e5litliga teknik som anv\u00e4ndarna har anv\u00e4nt i \u00f6ver ett decennium. Den enda skillnaden \u00e4r att OptiRough nu har lagts till i alla niv\u00e5er av fr\u00e4sar och routrar, vilket g\u00f6r den tillg\u00e4nglig f\u00f6r alla kunder. <\/p>\n\n

Erfarna OptiRough-veteraner kommer att bli glada \u00f6ver de nya s\u00e4tten att anv\u00e4nda de kortare cykeltiderna och den \u00f6kade verktygslivsl\u00e4ngden i Mill. Nya anv\u00e4ndare kommer att bli l\u00e4ttade \u00f6ver hur enkelt det \u00e4r att anv\u00e4nda denna helt\u00e4ckande grovbearbetningsstrategi. Med bara n\u00e5gra klick kan en programmerare skapa kraftfulla, s\u00e4kra och effektiva program f\u00f6r hela detaljen. <\/p>\n\n

\"Mastercam
\u00d6ppna verktygsbanan Dynamic OptiRough fr\u00e5n 3D-galleriet i kontextfliken Verktygsbanor f\u00f6r fr\u00e4sning.<\/em><\/figcaption><\/figure>\n\n

Hur Mastercam OptiRough fungerar<\/h3>\n\n

Dynamic Motion till\u00e4mpar optimerad sk\u00e4rr\u00f6relse p\u00e5 alla geometrier. N\u00e4r matningar, hastigheter och vinklar inte \u00e4r optimerade byggs on\u00f6dig v\u00e4rme upp, vilket \u00f6verhettar verktyget och dess skyddande bel\u00e4ggning. Om v\u00e4rmen blir f\u00f6r h\u00f6g skadas verktyget eller f\u00f6rst\u00f6rs helt. N\u00e4r ett verktyg skadas f\u00f6rlorar det sin klippf\u00f6rm\u00e5ga och b\u00f6rjar slita i materialet i st\u00e4llet f\u00f6r att sk\u00e4ra rent det. Resultatet blir skadade verktyg, f\u00f6rst\u00f6rt material och bortkastad tid. Dynamic undviker detta genom att konsekvent \u00f6vervaka verktyget och materialet och genom att dynamiskt justera verktygsbanans r\u00f6relse s\u00e5 att verktyget f\u00f6rblir s\u00e4kert. Men hur \u00e5stadkommer man detta? Genom att utnyttja kraften i radiell sp\u00e5nf\u00f6rtunning. <\/p>\n\n

Radiell sp\u00e5nf\u00f6rtunning (RCT) intr\u00e4ffar n\u00e4r som helst n\u00e4r steg\u00f6verg\u00e5ngen eller sk\u00e4rbredden \u00e4r mindre \u00e4n verktygets radie. Eftersom en mindre del av verktyget \u00e4r i kontakt med materialet blir det tunnare snitt i materialet. Om sp\u00e5norna blir f\u00f6r tunna g\u00e5r de utanf\u00f6r verktygstillverkarens rekommendationer, maskinen blir undermatad och effektiviteten sjunker. F\u00f6r att f\u00e5 sp\u00e5ntjockleken att \u00e5terg\u00e5 till \u00f6nskade parametrar m\u00e5ste matningshastigheten \u00f6kas. Om t.ex. endast 25 % av verktygets diameter anv\u00e4nds och en sp\u00e5ntjocklek p\u00e5 0,005″ m\u00e5ste uppfyllas, m\u00e5ste programmeraren (eller programvaran) multiplicera 0,005″ med en matningsmultiplikator p\u00e5 1,15 f\u00f6r att f\u00e5 fram den justerade matningen per tand. <\/p>\n\n

F\u00f6rdelen med att anv\u00e4nda detta koncept \u00e4r inte bara \u00f6kade matningshastigheter. P\u00e5 grund av det mindre \u00f6versteget kan nedsteget nu g\u00e5 mycket djupare (typiskt tv\u00e5 g\u00e5nger verktygets diameter). Sp\u00e5ntjockleken bibeh\u00e5lls \u00f6ver hela fl\u00f6jtl\u00e4ngden samtidigt som den h\u00e5ller sig inom parametrarna f\u00f6r verktygets design och klippf\u00f6rm\u00e5ga. Dessutom blir det mindre verktygsknackning och en minskad sidobelastning med en djupare stegning, vilket i sin tur f\u00f6rl\u00e4nger verktygets livsl\u00e4ngd. <\/p>\n\n

Dynamic Motion-tekniken<\/a>, som ligger bakom OptiRough, utnyttjar RCT-teorin och till\u00e4mpar den inte bara p\u00e5 raka linjer utan p\u00e5 alla geometrier som en programmerare kan komma p\u00e5. Den “dynamiska” delen av tekniken ligger i hur de egenutvecklade algoritmerna som driver den dynamiskt justerar verktygets r\u00f6relse och matningshastigheter f\u00f6r att h\u00e5lla sk\u00e4rf\u00f6rh\u00e5llandena optimerade. F\u00f6rdelarna \u00e4r trefaldigt \u00f6kad verktygslivsl\u00e4ngd, h\u00f6gre bearbetningseffektivitet och maximal materialavverkning. <\/p>\n\n

Spara tid med Mastercam OptiRough<\/h3>\n\n

Dynamic OptiRough sparar tid \u00e5t programmerarna p\u00e5 tre viktiga s\u00e4tt – den f\u00f6renklade, konsekventa verktygsbanan ers\u00e4tter flera mindre avancerade verktygsbanor och minskar programmeringstiden; de optimerade sk\u00e4rf\u00f6rh\u00e5llandena minskar risken f\u00f6r verktygsbrott och behovet av att avbryta bearbetningen f\u00f6r extra inst\u00e4llningar, och cykeltiden minskas drastiskt.<\/p>\n\n

T\u00e4nk p\u00e5 Chain Guard Signature Part<\/a>. Den ursprungliga detaljen programmerades med 16 2D-operationer f\u00f6r att sk\u00e4ra den f\u00f6rsta uppst\u00e4llningen. Nu n\u00e4r OptiRough ing\u00e5r i Mill omv\u00e4rderades programmeringen. Mastercams applikationsingenj\u00f6rer uppt\u00e4ckte att en OptiRough-strategi kunde ers\u00e4tta alla 16 traditionella operationer, med samma nettoresultat i maskinen. Om man s\u00e4tter det i relation till en skicklig programmerares tid inneb\u00e4r det betydande kostnadsbesparingar. <\/p>\n\n

Jesse Trinque, applikationsingenj\u00f6r f\u00f6r Mastercam, ber\u00e4ttade om ett exempel fr\u00e5n verkligheten som han nyligen arbetat med.<\/p>\n\n

\n

“Jag hade en kund som k\u00e4mpade med verktygslivsl\u00e4ngden p\u00e5 en Hastalloy X-del med traditionella programmeringsmetoder. De hade tur om de klarade av en detalj per pinnfr\u00e4s.” Han demonstrerade sedan f\u00f6r kunden hur Mastercams Dynamic Motion-verktyg kunde hj\u00e4lpa till. Enbart med OptiRough kunde kunden bearbeta sju till \u00e5tta detaljer per pinnfr\u00e4s och dessutom minska cykeltiden.” <\/p>\n<\/blockquote>\n\n

Hur du f\u00e5r tillg\u00e5ng<\/h3>\n\n

Kontakta din \u00e5terf\u00f6rs\u00e4ljare<\/a> f\u00f6r att diskutera hur du b\u00e4st kan dra nytta av Mastercam OptiRough.<\/p>\n","protected":false},"excerpt":{"rendered":"

CNC-programmerare tillbringar en del av sin tid i en kontorsmilj\u00f6 med att programmera komplicerade detaljer […]<\/p>\n","protected":false},"author":1,"featured_media":40309,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[453],"tags":[],"class_list":["post-40305","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-produkt"],"acf":[],"yoast_head":"\nHur Mastercam OptiRough kan spara timmar av CNC-programmeringstid - mastercam.com<\/title>\n<meta name=\"description\" content=\"CNC-programmerare tillbringar en del av sin tid i en kontorsmilj\u00f6 med att programmera komplicerade detaljer innan de kan bearbetas. 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