{"id":34924,"date":"2023-04-19T13:21:28","date_gmt":"2023-04-19T17:21:28","guid":{"rendered":"https:\/\/www.mastercam.com\/success-stories\/x-cel-tooling-inc\/"},"modified":"2026-02-10T15:56:35","modified_gmt":"2026-02-10T20:56:35","slug":"x-cel-tooling-inc","status":"publish","type":"casestudy","link":"https:\/\/www.mastercam.com\/fr\/success-stories\/x-cel-tooling-inc\/","title":{"rendered":"X-Cel Tooling, Inc."},"content":{"rendered":"\n<h2 class=\"wp-block-heading\">L&rsquo;innovation CAO\/FAO permet \u00e0 l&rsquo;atelier d&rsquo;\u00eatre comp\u00e9titif et de s&rsquo;am\u00e9liorer dans l&rsquo;industrie du transfert et des outils progressifs et matriciels en constante \u00e9volution.<\/h2>\n\n<p class=\"wp-block-paragraph\">X-Cel Tooling, Inc. has operated its 62,000 square foot facility\u2014with 54,000 of that devoted to its tooling manufacturing and assembly operations\u2014for 40 years. It employs 68 people, including eight full-time design engineers, 24 full-time tool makers, tooling machinists, and machine operators working two shifts producing precision manufacturing components for the appliance, automotive, computer, electrical, lawn and garden, and off-road vehicles industries. <\/p>\n\n<h2 class=\"wp-block-heading\">En bref :<\/h2>\n\n<ul class=\"wp-block-list\"><li><strong>Product Used:<\/strong> Mill, Wire<\/li><li><strong>Industry:<\/strong> Appliance, Automotive, Computer, Electrical, Lawn and Garden, and Off-Road Vehicles<\/li><\/ul>\n\n<figure class=\"wp-block-image size-large is-resized\"><img loading=\"lazy\" decoding=\"async\" src=\"http:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/xcelmastercam-1024x356.jpeg\" alt=\"Deux membres masculins souriants de l'&#xE9;quipe X-Cel\" class=\"wp-image-7535\" width=\"1354\" height=\"471\" srcset=\"https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/xcelmastercam-1024x356.jpeg 1024w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/xcelmastercam-300x104.jpeg 300w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/xcelmastercam-768x267.jpeg 768w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/xcelmastercam-112x39.jpeg 112w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/xcelmastercam-224x78.jpeg 224w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/xcelmastercam.jpeg 1440w\" sizes=\"auto, (max-width: 1354px) 100vw, 1354px\" \/><\/figure>\n\n<h2 class=\"wp-block-heading\">D\u00e9tails du projet :<\/h2>\n\n<ul class=\"wp-block-list\"><li><strong>The Challenge: <\/strong>X-Cel Tooling wanted to stay innovative with toolpath strategies, as clients demanded more precision machining. Their previous software could not keep up and they felt outdated in their machining capabilities. They needed a CAD\/CAM software package that included strong CAM programming strategies as well as the CAD.  <\/li><li><strong>La solution : <\/strong>Mastercam, le logiciel de CAO\/FAO le plus utilis\u00e9 pour les applications d&rsquo;usinage.<\/li><li><strong>Avantages :  <\/strong><ul><li>Les parcours de fraisage dynamique offrent un chargement constant des copeaux \u00e0 grande vitesse.<\/li><li>Les parcours OptiRough permettent un enl\u00e8vement de mati\u00e8re rapide pour les formes 3D.<\/li><li>Simuler la fonction pour ex\u00e9cuter des simulations avant d&rsquo;effectuer des coupes.<\/li><li>Capacit\u00e9 \u00e0 piloter le laser plat 5 axes.<\/li><li>Mastercam est le logiciel de CAO\/FAO le plus utilis\u00e9 dans l&rsquo;industrie manufacturi\u00e8re.<\/li><\/ul><\/li><\/ul>\n\n<p class=\"wp-block-paragraph\">\u00ab\u00a0Nous construisons des matrices progressives et de transfert pour toutes sortes d&rsquo;industries diff\u00e9rentes ; l&rsquo;automobile \u00e9tant la plus importante\u00a0\u00bb, explique Mike Mamerow, directeur de la fabrication. \u00ab\u00a0John Deere, Toyota, Doosan et Bobcat sont de gros clients pour nous, et nous sommes un fournisseur de niveau 1 de Ford. <\/p>\n\n<p class=\"wp-block-paragraph\">X-Cel fait bon usage de son espace d&rsquo;usinage, en utilisant un ensemble complet de machines industrielles de pointe.<\/p>\n\n<p class=\"wp-block-paragraph\">\u201cWe have 11 CNC machining centers, including one horizontal; all the rest are vertical machining centers. We have six <a href=\"https:\/\/www.mastercam.com\/solutions\/wire\/\">Wire EDM<\/a> machines, a Flow CNC 6012 Integrated Flying Bridge Waterjet, and we have a flat Mitsubishi laser and one 5-axis Mitsubishi (3122VZ20) laser.\u201d <\/p>\n\n<p class=\"wp-block-paragraph\">The company has six active licenses of Mastercam: four seats for machining, one for the Wire EDM, and one for the <a href=\"https:\/\/www.mastercam.com\/news\/blog\/5-axis-machining-your-complete-guide\/\">5-axis laser<\/a>.<\/p>\n\n<p class=\"wp-block-paragraph\">\u00ab\u00a0Nous utilisons Mastercam depuis deux ans maintenant\u00a0\u00bb, explique M. Mamerow. \u00ab\u00a0Le plus grand d\u00e9fi que nous avions \u00e0 relever \u00e9tait que notre ancien logiciel devenait lent et obsol\u00e8te par rapport aux normes actuelles. Nous \u00e9tions d\u00e9pass\u00e9s dans notre fa\u00e7on d&rsquo;usiner les choses, alors nous avons saut\u00e9 sur Mastercam pour essayer d&rsquo;\u00eatre plus progressifs et innovants avec nos techniques, en utilisant les derni\u00e8res fonctionnalit\u00e9s qui sont maintenant disponibles.\u00a0\u00bb <\/p>\n\n<p class=\"wp-block-paragraph\">La possibilit\u00e9 d&rsquo;augmenter les avances et les vitesses a \u00e9galement \u00e9t\u00e9 un argument de vente d\u00e9terminant pour X-Cel Tooling.<\/p>\n\n<p class=\"wp-block-paragraph\">\u201cThe Mastercam Dynamic Milling toolpaths was another reason we wanted to switch,\u201d Mamerow said. \u201cThat was a feature we physically could not program with our old software, and we watched videos of it ripping material off a block like crazy and said, \u2018We\u2019ve got to try to get this here!\u2019 Getting into Dynamic Milling also changed a lot of our tooling itself. We determined that we could cut material out faster with a half-inch coated mill than we were with a 2-inch cutter before. We invested a lot of money in the tooling along with the new software because of our new capabilities. That helps us get our speeds and feeds faster on the floor.\u201d <\/p>\n\n<p class=\"wp-block-paragraph\">Machining form blocks posed a bit of a challenge to the team. They needed to figure out the best way to attack the part with the shortest endmill in the shortest cycle time. The form block which started as a 4.5\u201d x 7\u201d x 9\u201d block of D2 steel, required a contour tolerance of +\/- 0.0005\u201d. They were able to achieve optimal cutting speeds using the Dynamic OptiRough toolpaths with 2\u201d High Feed mill at a spindle speed of 1350 @ 275 IPM. Finishing operations were performed using the OptiRest toolpaths which allowed rapid material removal with minimal tool stress. \u201cDynamic OptiRest makes reworking areas with smaller radii very efficient,\u201d observed NC Programmer Mark Ebert.     <\/p>\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"1024\" src=\"http:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/XCELmastercam_1-768x1024.jpeg\" alt=\"Bloc de forme en m&#xE9;tal argent&#xE9;  \" class=\"wp-image-7540\" srcset=\"https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/XCELmastercam_1-768x1024.jpeg 768w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/XCELmastercam_1-225x300.jpeg 225w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/XCELmastercam_1-84x112.jpeg 84w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/XCELmastercam_1-168x224.jpeg 168w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/XCELmastercam_1.jpeg 1024w\" sizes=\"auto, (max-width: 768px) 100vw, 768px\" \/><\/figure>\n\n<p class=\"wp-block-paragraph\">L&rsquo;utilisation de la fonction Simulateur du logiciel pour effectuer des simulations avant de proc\u00e9der \u00e0 des coupes est un \u00e9norme plus pour leurs capacit\u00e9s, a d\u00e9clar\u00e9 Ebert. \u00ab\u00a0C&rsquo;est une am\u00e9lioration consid\u00e9rable par rapport \u00e0 ce que nous avions\u00a0\u00bb, a d\u00e9clar\u00e9 M. Ebert. \u00ab\u00a0Je veux dire par l\u00e0 qu&rsquo;elle montre la mani\u00e8re exacte de proc\u00e9der sur le terrain. Il \u00e9limine une grande partie des erreurs.\u00a0\u00bb  <\/p>\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"555\" src=\"http:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/XCELmastercam_3.jpeg\" alt=\"Stimulation 3D dans la vue de bureau du logiciel mastercam \" class=\"wp-image-7546\" srcset=\"https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/XCELmastercam_3.jpeg 1024w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/XCELmastercam_3-300x163.jpeg 300w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/XCELmastercam_3-768x416.jpeg 768w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/XCELmastercam_3-112x61.jpeg 112w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/XCELmastercam_3-224x121.jpeg 224w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n<p class=\"wp-block-paragraph\">The ability to have one CAM software program across all machine types streamlines the entire shop floor operation. This is especially beneficial for the one wire programmer who is charged with operating six wire EDM machines. He downloads the part model from CATIA, then programs the toolpaths in Mastercam Wire across all the machines. This is also true of the flat laser.   <\/p>\n\n<p class=\"wp-block-paragraph\">Mamerow a \u00e9t\u00e9 en mesure de cr\u00e9er un panneau de configuration X+ dans le logiciel (il est disponible en tant que module additionnel) pour que tout le monde soit sur la m\u00eame longueur d&rsquo;onde et pour \u00e9tablir un ensemble d&rsquo;instructions et de param\u00e8tres \u00e0 suivre par tous.<\/p>\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"555\" src=\"http:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/XCELmastercam_2.jpeg\" alt=\"Vue du bureau en 3D du parcours dynamique OptiRough de Mastercam\" class=\"wp-image-7551\" srcset=\"https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/XCELmastercam_2.jpeg 1024w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/XCELmastercam_2-300x163.jpeg 300w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/XCELmastercam_2-768x416.jpeg 768w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/XCELmastercam_2-112x61.jpeg 112w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/XCELmastercam_2-224x121.jpeg 224w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n<p class=\"wp-block-paragraph\">Le soutien que Mamerow et Ebert ont re\u00e7u de Mastercam et de leur revendeur, ShopWare, a facilit\u00e9 leur transition. \u00ab\u00a0C&rsquo;est une grande affaire, parce qu&rsquo;il \u00e9tait difficile de laisser tomber le v\u00e9hicule que nous avions utilis\u00e9 pendant quinze ans et de passer \u00e0 quelque chose de nouveau\u00a0\u00bb, a d\u00e9clar\u00e9 Mamerow. \u00ab\u00a0Mastercam nous a tr\u00e8s bien aid\u00e9s \u00e0 franchir le pas.  <\/p>\n\n<h5 class=\"wp-block-heading\">Devis client<\/h5>\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\"><p>Getting into the Dynamic Milling also changed a lot of our tooling itself. We were determined that we could cut material out faster with a half inch coated mill than we were with a 2-inch cutter before. We invested a lot in the tooling along with the new software because of our new capabilities here. That helps us get our speeds and feeds faster on the floor.   <\/p><cite>&#8211; X-Cel Tooling Programmeur CN Mark Ebert<\/cite><\/blockquote>\n\n<h5 class=\"wp-block-heading\">Devis revendeur<\/h5>\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\"><p>\u00ab\u00a0Avec ShopWare (Elgin, Illinois), Mastercam est disponible sur simple appel t\u00e9l\u00e9phonique, ou quelqu&rsquo;un est venu pratiquement chaque fois que nous en avons eu besoin &#8211; ce qui n&rsquo;est pas n\u00e9gligeable, car il \u00e9tait difficile d&rsquo;abandonner le v\u00e9hicule que nous avions utilis\u00e9 pendant quinze ans et de passer \u00e0 quelque chose de nouveau. Mastercam nous a tr\u00e8s bien aid\u00e9s \u00e0 y parvenir\u00a0\u00bb.<\/p><cite>&#8211; X-Cel Tooling Programmeur CN Mark Ebert<\/cite><\/blockquote>\n","protected":false},"featured_media":7537,"menu_order":0,"template":"","meta":{"_acf_changed":false,"footnotes":""},"industry":[],"class_list":["post-34924","casestudy","type-casestudy","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.1 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>X-Cel Tooling, Inc. - mastercam.com<\/title>\n<meta name=\"description\" content=\"L&#039;innovation CAO\/FAO permet \u00e0 l&#039;atelier d&#039;\u00eatre comp\u00e9titif et de s&#039;am\u00e9liorer dans l&#039;industrie du transfert et des outils progressifs et matriciels en\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.mastercam.com\/fr\/success-stories\/x-cel-tooling-inc\/\" \/>\n<meta property=\"og:locale\" content=\"fr_FR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"X-Cel Tooling, Inc. - 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