{"id":34823,"date":"2023-04-24T18:02:32","date_gmt":"2023-04-24T22:02:32","guid":{"rendered":"https:\/\/www.mastercam.com\/success-stories\/oldenburg-metal-tech-inc\/"},"modified":"2026-02-10T15:07:47","modified_gmt":"2026-02-10T20:07:47","slug":"oldenburg-metal-tech-inc","status":"publish","type":"casestudy","link":"https:\/\/www.mastercam.com\/fr\/success-stories\/oldenburg-metal-tech-inc\/","title":{"rendered":"Oldenburg Metal Tech, Inc."},"content":{"rendered":"\n<h2 class=\"wp-block-heading\">L&rsquo;atelier d&rsquo;usinage \u00e9limine la marche de programmation avec Mastercam<\/h2>\n\n<p>Situ\u00e9 \u00e0 Saukville, dans le Wisconsin, Oldenburg Metal Tech Inc. est sp\u00e9cialis\u00e9 dans les matrices d&#8217;emboutissage complexes et progressives. L&rsquo;atelier d&rsquo;usinage de 25 000 pieds carr\u00e9s produit \u00e9galement des montages de soudage, des pi\u00e8ces de production et des prototypes pour toutes sortes de produits, depuis les supports de direction automobile et les composants de ch\u00e2ssis jusqu&rsquo;aux plateaux dentaires. Les volumes peuvent atteindre des centaines de pi\u00e8ces pour les matrices d&#8217;emboutissage et les plaques de production, ou des milliers pour les petites pi\u00e8ces de production.  <\/p>\n\n<p>Les matrices d&#8217;emboutissage pr\u00e9sentent des g\u00e9om\u00e9tries complexes avec des tol\u00e9rances serr\u00e9es qui peuvent prendre du temps \u00e0 produire en raison de changements d&rsquo;outils, de ruptures ou de difficult\u00e9s de programmation. Afin de r\u00e9duire les d\u00e9lais et les co\u00fbts, Oldenburg a investi dans dix centres d&rsquo;usinage verticaux, quatre centres de tournage &#8211; dont un avec des frais en tournage d\u00e9di\u00e9s \u00e0 l&rsquo;usinage de production &#8211; et un puissant logiciel de CAO\/FAO pour rendre la programmation plus facile, plus efficace et plus fonctionnelle. <\/p>\n\n<h2 class=\"wp-block-heading\">En bref<\/h2>\n\n<ul class=\"wp-block-list\"><li><strong>Product Used:<\/strong> Mill, Dynamic Motion<\/li><li><strong>Industry:<\/strong> Tool and Die, Automotive,Medical, Job Shop<\/li><\/ul>\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"356\" src=\"http:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgTechMachineEmployee-1024x356.jpeg\" alt=\"\" class=\"wp-image-9100\" srcset=\"https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgTechMachineEmployee-1024x356.jpeg 1024w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgTechMachineEmployee-300x104.jpeg 300w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgTechMachineEmployee-768x267.jpeg 768w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgTechMachineEmployee-112x39.jpeg 112w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgTechMachineEmployee-224x78.jpeg 224w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgTechMachineEmployee.jpeg 1440w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n<h2 class=\"wp-block-heading\">D\u00e9tails du projet<\/h2>\n\n<ul class=\"wp-block-list\"><li><strong>Le d\u00e9fi :<\/strong> Fabriquer des matrices d&#8217;emboutissage progressif avec des g\u00e9om\u00e9tries complexes et des tol\u00e9rances serr\u00e9es en moins de temps, sans changement d&rsquo;outillage et sans casse lors des processus de fraisage dur.<\/li><li><strong>La solution :<\/strong> Mastercam, le logiciel de commande num\u00e9rique le plus utilis\u00e9 pour les op\u00e9rations de CAO\/FAO.<\/li><li><strong>Avantages :<\/strong><ul><li>Mastercam est facile \u00e0 apprendre.<\/li><li>La technologie Dynamic Motion permet aux machines de fonctionner aussi rapidement que possible.<\/li><li>Le fraisage dur pour des tol\u00e9rances plus \u00e9troites est possible gr\u00e2ce \u00e0 la disponibilit\u00e9 de diff\u00e9rents types de parcours d&rsquo;outils \u00e0 grande vitesse.<\/li><li>Les contr\u00f4les de collision permettent aux programmeurs de d\u00e9terminer quand il est n\u00e9cessaire de changer d&rsquo;outil et de pr\u00e9visualiser les finitions des pi\u00e8ces.<\/li><li>La fonction Model Prep permet aux programmeurs de modifier les surfaces sans avoir \u00e0 cr\u00e9er un mod\u00e8le solide distinct.<\/li><\/ul><\/li><\/ul>\n\n<p>According to CNC programmer Vinny Decker, most of the jobs that come through Oldenburg Tech have complex geometries with tolerances within 0.001\u201d to 0.002\u201d but can go within tenths of an inch when necessary. \u201cWe do so much hard milling here, that with some of the tighter tolerance or 3D work, the stamping box will be heat-treated, and I\u2019ll need to perform a secondary hard mill operation to achieve certain tolerances, finishes, etc.\u201d Decker relies on the different functions of Mastercam to get those tolerances and finishes while removing material at record rates.  <\/p>\n\n<p>One key aspect is <a href=\"https:\/\/www.mastercam.com\/fr\/dynamique\/\" target=\"_blank\" rel=\"noreferrer noopener\">Dynamic Motion Technology<\/a> which allows the shop to push the machines to their speed limits. Through proprietary algorithms programmed into the software, the tool remains constantly engaged with the material, automatically sensing changes in geometries programmed into the highspeed toolpaths by Decker. They do a lot of highspeed area roughing with highspeed mills. The waterline and raster finishing paths are done with carbide end mills and saw mills. Dynamic milling is also used for deep pockets with the machines removing material at a rate of 150\u201d to 200\u201d per minute. Typical end mill and ball mill sizes range from 1\/8\u201d to \u00be\u201d while the highspeed ball mills for roughing range from \u00bd\u201d to 2\u201d.<\/p>\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"684\" src=\"http:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgMachineShopEmployees.jpeg\" alt=\"\" class=\"wp-image-9105\" srcset=\"https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgMachineShopEmployees.jpeg 1024w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgMachineShopEmployees-300x200.jpeg 300w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgMachineShopEmployees-768x513.jpeg 768w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgMachineShopEmployees-112x75.jpeg 112w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgMachineShopEmployees-224x150.jpeg 224w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n<p>The toolpaths have allowed Oldenburg to take on bigger and more complex jobs such as larger dies requiring 3D contouring and hard milling for tighter tolerances. The number of toolpaths available has allowed them to cut machining times in half. <\/p>\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"684\" src=\"http:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgMazak.jpeg\" alt=\"\" class=\"wp-image-9110\" srcset=\"https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgMazak.jpeg 1024w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgMazak-300x200.jpeg 300w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgMazak-768x513.jpeg 768w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgMazak-112x75.jpeg 112w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgMazak-224x150.jpeg 224w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n<p>Mastercam\u2019s Verify feature provides Decker and the machinists the confidence to run the machines at high speeds without worrying about tool and part breakage, or damage to the machine. He \u201ccollision checks\u201d parts where there might be some deep pockets or 3D contouring and uses Verify\u2019s compare function to ensure that he didn\u2019t accidentally hit something in the toolpath. The Accurate Zoom feature allows Decker to get an idea as to what the finish will look like.  <\/p>\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"684\" src=\"http:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgTechMachineEmployeeMastercam.jpeg\" alt=\"\" class=\"wp-image-9115\" srcset=\"https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgTechMachineEmployeeMastercam.jpeg 1024w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgTechMachineEmployeeMastercam-300x200.jpeg 300w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgTechMachineEmployeeMastercam-768x513.jpeg 768w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgTechMachineEmployeeMastercam-112x75.jpeg 112w, https:\/\/www.mastercam.com\/wp-content\/uploads\/2023\/04\/OldenburgTechMachineEmployeeMastercam-224x150.jpeg 224w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n<p>Decker\u2019s favorite software features are found in the Model Prep function because they are simple to use and save him a lot of time. \u201cA couple of years ago, I might not have been able to close up a surface or fill in holes on a 3D surface,\u201d he recalled. \u201cAt that time, I would have to go to our designers and ask them to create a separate model without the holes in order to run 3D paths on it.\u201d  <\/p>\n\n<p>Decker said that 99 percent of the time he can suppress any feature on the solid model he chooses. He can extend 3D surfaces, move them up and down to add more clearance, or add more stock if necessary. By eliminating the need to create a separate surface model, he saves anywhere from five seconds to an hour in programming time.  <\/p>\n\n<p>Oldenburg recently machined 16 large, complex 3D stamping blocks measuring roughly 24\u201d x 16\u201d and 4\u201d to 5\u201d thick. The top of the blocks featured 3D contours in small radiuses. The surfaces were roughed, heat treated, and hardened to 60 Rockwell then hard milled. The total process took about 20 hours per block, including figuring out which of the many toolpaths available would work best and the different cutter technology for hard milling. Decker had to account for the finishing process, so he took all of the 3D surfaces and projected them up to about 0.0020\u201d to reflect the extra stock needed.    <\/p>\n\n<p>Decker has always used <a href=\"https:\/\/www.mastercam.com\/fr\/solutions\/\">Mastercam software<\/a> and relies on his local Reseller, ShopWare, Inc. for support when questions arise and to train machinists in the software\u2019s milling functions. He also explores the CAD\/CAM capabilities of the software during lull periods, to discover additional functions and features that will make his work life easier. \u201cIt pays to invest a little of your time in learning the features because it\u2019s going to save you a lot of time down the road.\u201d<\/p>\n\n<h5 class=\"wp-block-heading\">Devis client<\/h5>\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\"><p>\u00ab\u00a0La meilleure partie du logiciel pour moi est certainement la feature de pr\u00e9paration de mod\u00e8le. Le simple fait d&rsquo;ajouter ces fonctions de pr\u00e9paration de mod\u00e8le dans Bases de Mastercam a pratiquement \u00e9limin\u00e9 une \u00e9tape de mon processus, car je n&rsquo;ai plus besoin de nouveaux designs pour supprimer ou modifier des caract\u00e9ristiques sur un mod\u00e8le 3D.\u00a0\u00bb<\/p><cite>&#8211; Vinny Decker, programmeur CNC, Oldenburg Metal Tech, Inc.<\/cite><\/blockquote>\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\"><p>\u00ab\u00a0Les gens de ShopWare viennent nous voir pour voir si nous avons des questions ou des pr\u00e9occupations concernant des choses pour lesquelles nous avons besoin d&rsquo;aide. Nous avons envoy\u00e9 des personnes \u00e0 ShopWare pour une formation de base sur les fraiseuses, pour apprendre \u00e0 se servir de Bases de Mastercam \u00e0 un niveau \u00e9l\u00e9mentaire. Ils sont \u00e9galement venus ici et ont suivi une petite formation en interne. Ils nous soutiennent beaucoup et sont l\u00e0 pour r\u00e9pondre \u00e0 nos questions lorsque nous en avons.<\/p><cite>&#8211; Vinny Decker, programmeur CNC, Oldenburg Metal Tech, Inc.<\/cite><\/blockquote>\n","protected":false},"featured_media":9102,"menu_order":0,"template":"","meta":{"_acf_changed":false,"footnotes":""},"industry":[],"class_list":["post-34823","casestudy","type-casestudy","status-publish","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Oldenburg Metal Tech, Inc. - mastercam.com<\/title>\n<meta name=\"description\" content=\"L&#039;atelier d&#039;usinage \u00e9limine la marche de programmation avec Mastercam Situ\u00e9 \u00e0 Saukville, dans le Wisconsin, Oldenburg Metal Tech Inc. est sp\u00e9cialis\u00e9 dans\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.mastercam.com\/fr\/success-stories\/oldenburg-metal-tech-inc\/\" \/>\n<meta property=\"og:locale\" content=\"fr_FR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Oldenburg Metal Tech, Inc. - 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