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Performance Racingmoldmaking

Boot Up the Latest CAD/CAM Software
June 2009

Computers and computer software change continuously with speed, capacity, and processing abilities expanding at near lightning speed. The challenge side is that obsolescence is an ongoing reality. The good news is that updates improve accuracy, speed, and capability, resulting in a more cost-effective process.

 


EDM Todaymoldmaking

Recession Buster
April 2009

Today’s economic climate has shops around the world working hard to make sure they get the most out of their existing equipment. Software has no exception. Just as a shop tries to make sure they get everything they can out of their machine tools, they are wise to take the time to fully explore the CAD/CAM software they currently use. Many shops will be pleasantly surprised at what they find.

 

Manufacturing Engineeringmoldmaking

NHRA Pit Crew Runs a CNC Shop
April 2009

It has been a long time since a Ford has ranked high in the NHRA (National Hot Rod Association) Pro Stock Car Racing standings. In its quest to do something about that, Cunningham Motor Sports turned to CAM software to squeeze more horsepower out of standard Ford engines.

New CAD/CAM Software Tools Improve Productivity and Boost Programming Efficiency
Software review


Cutting Tool Engineeringmoldmaking

The Impeller - Quintessential Example of 5-axis Machining
March 2009

Few 5-axis machine users ever cut an impeller. Yet impellers are repeatedly used as examples by CAD/CAM software vendors and machine tool builders. There is a practical reason for this. Impellers have challenging shapes that ably demonstrate 5-axis capabilities.

 

Cutting Tool Engineeringmoldmaking

Turning Machines Improve Accuracy
February 2009

A study conducted at Independent Quality Laboratory, Rockville, R.I.,
showed that via a process known as SuperTuning, the volumetric positioning
accuracy of a moderately priced machine tool can be improved twofold vs.
the same machine that was purchased and installed to the manufacturer’s standard specifications.

 

Fail-Safe CAM

Compilation article from many different CAM vendors.


Manufacturing Engineeringmoldmaking

Turbine Technologies
January 2009

Instead of thinking in terms of shrinking the "time to market," Turbine Technologies focuses on compressing "time to test." This is particularly true for its newest product, the PT-50 turboshaft engine for UAVs (Unmanned Aerial Vehicles).

 

Moldmaking Technologymoldmaking

Toolmakers Will All Have College Degrees
January 2009

When Anchor Glass Container Corporation’s Mold Division needed to upgrade its capabilities for decorating the molds it produces for glass bottle manufacturing, engineers consulted with Zane State College to find out what software product was being taught in its Computerized Machine Tool Systems courses.


American Machinistamericanmachininst

Is the Most Popular CAD/CAM Package the Best?
December 2008

According to the latest analysis of the CAM software market produced by CIMdata, Inc., Mastercam from CNC Software Inc. with more than 135,000 installations, is more than twice as popular as its nearest competitor.

 

American Machinistamericanmachininst

Software Tips from the 10 Best Shops
November 2008

In talking to the people who run this year’s 10 Best Shops, the same patterns emerged that we’ve seen in the 10 Best Shops in the past two years. Six of these top ten shops are using Mastercam!


Modern Application Newsamericanmachininst

Prepping the Next Generation of Metalworkers
November 2008

A community in rural Idaho took a look at what was needed to prepare its students for jobs in the metalworking industry and implemented an education system to ready them to work in any first-class shop in the country.

 

American MachinistAM

The Soft Side of Performance Racing
December 2008

There are drag racers, dirt track racers, road racers, offroad racers, rock crawlers, motorcycle racers, go-cart racers and more, and all of them have at least one thing in common – the vehicles they race need machined parts.


Modern Machine Shopmoldmaking

Programming A Robot The Way You Program A CNC Machine Tool
October 2008

It’s almost universally taken for granted that a multi-axis machine tool must be programmed with CAM software especially developed for this purpose. Now, that same kind of software can be used to program a six-axis robot arm.

 

Today's Medical DevelopmentsAM

Product Development on the Fly
October 2008

Companies that wish to compete in any aspect of medical device manufacturing have to be fast and flexible. The speed requirement results from the seemingly countless trial, evaluation and approval steps required to bring a medical device to market.


Production MachiningAM

Programming Lathes: Eliminate Cutting Air On The Second Pass
October 2008

As you watch your tool cut into nothing but air during a turning operation, do you visualize greenbacks floating out the window or your operators’ eyes glazed in thoughtful reveries? You are not alone. One of the most common wastes of precious machining time is cutting air.

 

Cutting Tool Engineeringmoldmaking

Multiaxis Machining Myths
September 2008

Many misconceptions exist regarding 5-axis machining. This column will dispel a couple of them and explain when it makes the most sense to use multiaxis machining.


Today's Medical Developmentsmoldmaking

Masking Burns
September 2008

A man in his early 40s lay in the burn intensive care unit (ICU) at Seattle's Harborview Medical Center. He sustained burns over his face, neck and fingers, and was on life support. The patient was scheduled for a skin graft the next day, and a special-fitting silicon soft gel burn mask needed to be prepared in order to give him the best scenario for healing.

 

MANmoldmaking

Leonardo's Notebook: Life and Machining: All are One
September 2008

There are lessons in cutting grass that can be transferred to cutting stainless.


American Machinistmoldmaking

From Perms to Programs
September 2008

Being a female in the maledominated machining trade wasn’t easy for Debra Mann. She asked a lot of questions, and some of the guys she worked with didn’t believe she belonged in their “territory.” But Mann endured the sarcastic remarks and persevered.

 

MANmoldmaking

Eggs and Chickens, Something Must Come First
June 2008

While it may not be art to rival DaVinci’s, Leonardo’s skills with a CAD/CAM package let him program a job that looked like it would bring in long-term work to his start-up job shop.


MANmoldmaking

The Right Software Led to Shop Success
June 2008

After striking out on his own, a shop entrepreneur found a CAD/CAM package that saved him time and money, as well as solving “impossible” problems.

 

Manufactuing Engineeringmoldmaking

Ensure the Vision of Manufacturing is True
June 2008

For decades now, many of us have been concerned about the declining number of skilled machinists. Within the last several years, though, effective efforts have been made toward correcting that trend.


Manufactuing Engineeringmoldmaking

Making Better Engineers with CAM
June 2008

After striking out on his own, a shop entrepreneur found a CAD/CAM package that saved him time and money, as well as solving “impossible” problems.

 

Medical Manufacturingmoldmaking

One Good Medical Part Deserves Another
May 2008

Excellent facilities and advanced CAM spurs start-up medical part manufacturer’s growth


Modern Machine Shopmoldmaking

Machining and Operator Productivity Get a Boost
May 2008

Faced with global competition, today’s manufacturers need to use technology in a way that allows them to stay competitive or to gain a competitive advantage. These strategies often involve the purchase of new machine tools and other equipment. However, while the latest machine tools can do wonders for productivity, CAD/CAM software packages shouldn’t be overlooked.

 

Cutting Tool Engineeringmoldmaking

New Rules of Engagement
May 2008

New CAM strategies for high-speed machining of hard materials.


Fabricating & Metalworkingmoldmaking

CAD/CAM Helps Container Systems Grow
April 2008

Like many manufacturers, Container Systems (Franklinton, NC) took a heavy hit after 9/11. This thriving manufacturer of heavy duty shipping containers, boxes and specialty containers for electronics and communications equipment, as well as plywood reels for the rope and cable industries, saw the previous year's sales of $8 million drop to $4 million.

 

Today's Medical Developmentsmoldmaking

CAM Boosts Prototype Productivity
March 2008

Thortex Inc., a medical job shop, manufactures implants (primarily hips, femoral and tibia knee components, and shoulder products) for a number of international leaders in the orthopedic products field. The company has 25 advanced CNC machines including horizontal and vertical 5-axis mills, Y-axis lathes, and Swiss turning machines.


CNC Westmoldmaking

Mastercam Helps Monster Trucks Fly
March 2008

Imagine a 10-ton truck crushing cars one moment, and then launching itself over a school bus the next. Every single component of the truck is stressed to the max, and just about every part is one-of-a-kind for this type of vehicle.

 

American Machinistmoldmaking

Staying Up-To-Date Pays Off
March 2008

CWF Hamilton & Co. in Christchurch, New Zealand, manufactures HamiltonJet waterjet propulsion systems that give a boat tremendous maneuvering capabilities while allowing it to travel in shallow water areas. The company pioneered the development of the modern waterjet more than 50 years ago, and they continue to develop innovations today.


Manufacturing Engineeringmoldmaking

Sculpting Product Development Cycles With CAM
March 2008

Agile CAM software helps dental equipment manufacturer get to market faster with better organically designed products. Producing patterns and part prototypes used to be a bottleneck in the product development cycle for A-dec (Newburg, Oregon), America’s largest dental equipment company. That is not the case anymore.

 

Moldmaking Technologymoldmaking

How to Evaluate Your Software Reseller
January 2008

Your CAD/CAM reseller plays an important role in your use of software by offering technical support, answering your questions and making sure you are productive as quickly as possible. Therefore, it’s important to consider the following nine factors when evaluating them before choosing a new CAD/CAM system.


Moldmaking Technology

Software Sharpens Laser Cutting
November 2007

When it comes to unique knives with a broad selection of available styles and models, it's hard to beat US knife manufacturer Kershaw Knives (Tualatin, OR), a company with an unusual history.

 

Tooling & Production

Looking Through the Cyrstal Ball
November 2007

Tooling & Production asks Mark Summers, President of CNC Software, questions about where Mastercam is going five years from now.


Modern Machine Shop

Versatile CAD/CAM Software Helps Small Shop Excel At Overnight Prototyping
December 2007

When Dale Greife decided to open his own rapid prototyping machine shop, the first thing he did was place an order for the tool he would rely on most to build his business. It Mastercam that Greife says provides the capability to do “just about anything."

 

Tooling & Production

How to Prepare Yourself for Whatchamathingies
October 2007

“My God, they want you to make THAT! Where would you start? How would you hold it? What the heck is it anyway? You told them no, right?”


CNC West

Software and Advanced Machine Tools Fill a Need for Better Cycle Times and Quality
August 2007

With micro-motors spinning at speeds from 5,000 to 200,000 RPM and part tolerances that would make most machinists sweat, Pro-Dex medical instruments can help a skilled doctor relieve a patient’s pain and suffering.

 

American Machinist

Software Helps Save DoD Millions
August 2007

Since it was founded in 2003, the National Center for Defense Manufacturing and Machining (NCDMM) in Latrobe, Pa., has undertaken nearly 50 projects for the Department of Defense (DoD) facilities and its suppliers. The DoD-funded NCDMM relies on equipment and technology solutions provided by dozens of U.S.-based alliance partners to develop and transfer state-of-the-market and state-of-the-art solutions to specific project objectives.


Tooling and Production

DeNerdo Becomes Leonardo
June 2007

His name is really Leo Denardo, but everyone around the production floor calls him Leonardo. They didn’t call him that at first. When he got here from the technical community college about nine years ago, we called him DeNERDo because he liked art and always carried this sketchpad around with him.

 

Manufacturing Engineering

Skills Champs Train on Peanut Butter
May 2007

A team of three students from the Orleans/Niagara BOCES (Board of Cooperative Educational Services) Technical High School (Sanborn, NY) take first place honors in the National Skills USA Automated Manufacturing Technology Competition last year in Kansas City, MO.


Moldmaking Technology

Rediscovering CAM
May 2007

Moldmaking shops have it rough. They face continual market pressure to shorten delivery leadtimes and reduce labor and material costs, while maintaining or improving their already high quality standards.

 

Manufacturing Engineering

CAM Software Eases Manufacturing Programming
May 2007

Manufacturing Engineering interviews Mark Summers (president of CNC Software, Inc.) about some of the major trends affecting CAM software users today.


Moldmaking Technology

Molding New Moldmakers
April 2007

Stepping into the Machine Tech suite at McCann is not unlike entering a busy machine shop in Anytown, USA—all the sights, sounds, and scents of metal being cut, ground, drilled, bored, chamfered, tapped and reamed—only here, the machine operators are students and the supervisors are teachers.

 

Machine Design

Cam Gets the Most Out of a Five-Axis Router
Febuary 2007

Central to our operation is making parts and tooling on an advanced, five-axis Thermwood CNC router with a 10 10-ft dual table (each table-half can index separately). Mastercam X2 software efficiently generates multiaxis toolpaths for this machine and does so with several features we find particularly useful.


Manufacturing Engineering

Mastercam Software Supports a Comfortable Ride
February 2007

Getting the perfect ride in a car has always been a compromise. If the suspension is stiff for responsive handling, it jars your teeth. But when the suspension is soft for comfort, it takes curves and turns like a boat wallowing in the surf. Is there a better way to eliminate this handling compromise?

 

Modern Machine Shop

Cycle Shop Streamlines Startup With CAD/CAM
March 2007

It’s a show bike with a twist,” is how Brownsburg, Indiana-based Lucas Cycles describes one of its custom production motorcycles.

Manufacturing Engineering

TV American Chopper Shop Ramps Up
September 2006

American Chopper is a unique slice of Americana that lets cable TV viewers look over the shoulders of the designers and machinists at Orange County Choppers (OCC) as they conceive and build one-of-a-kind chopperstyle motorcycles and accessories.

 

Desktop Engineering

Tooling and Assembly Solutions
August 2006

The little 5-axis part from hell . . . read how complex surface machining drove a high-tech shop to new levels of CAM productivity.


Manufacturing Engineering

Medical Devices Depend on Software
July 2006

With micromotors spinning at speeds from 5000 to 200,000 rpm, and part tolerances that would make most machinists sweat, Pro-Dex Inc. (Santa Ana, CA) is producing medical instruments that help doctors relieve patient pain and suffering.

 

Modern Application News

CAM Adds 5-Axis Option for High-Precision Shop
July 2006

A short-run job shop specializing in exotic materials and tight tolerances – the parts that no one else wants – ran into a problem translating complex designs into toolpaths on its 5-axis machine.


Medical Product Manufacturing News

Software and Machine Tools Fill a Need for Better Cycle Times and Quality
June 2006

Pro-Dex Inc. specializes in quickly developing and manufacturing technology-based products that incorporate embedded motion control and miniature rotary-drive systems.

 

Today's Medical Developments

Medical Machining Rings True
June 2006

An Israeli CNC shop owner uses state-of-art technology to save a little girl's life.


Modern Application News

Prototype Shop Matches CAD With CAM for Profits
June 2006

Designing products and producing prototypes are demanding tasks driven by the clock. Software and equipment that speed this work are essential to have a chance at profits. Using this mix, a Connecticut-based shop has found the key to success.

 

Tooling & Production

Machining the Toughest Jobs is a Matter of Absolute Precision
June 2006

From making mandolin tops to parts for nuclear reactors, along with cutting ceramic and titanium parts, Absolute Precision is the metalcutter other metalcutters go to when they can’t cut it.


CNC West

Man and Mastercam
April/May 2006

How a successful military aerospace job shop solved its programming problems.

 

Food Manufacturing

Mastercam Helps Produce Tasty Treats
March 2006

Unusual cutters that produce shapes from dough like Christmas trees, bells, animals, or just about any type of figure is just one of the product lines that Moline Machinery is noted for, but one that has changed significantly with the use of advanced manufacturing methods.


Moldmaking Technology

CAD/CAM Does Double Duty
March 2006

Tough-to-produce plastic parts used to be something extremely difficult for programmer David Eno at Auburn Vacuum Forming Co. (Auburn, NY); however, he found a way to make them more easily, while giving them a comfort zone for any part that comes through their doors.

 

American Machinist

Software Simplifies Blisk Machining
March 2006

When Mears Machine Corp. in Avon, Ind., started manufacturing jet-engine blisks, the parts each took about a week to cut. Now, the shop completes one in about 12 to 16 hours. How did Mears produce such a dramatic change in its manufacturing time?


Manufacturing Engineering

CAM Software Speeds Formula One Racers
January 2006

If a precision chassis part isn't made correctly for
a Formula One race car, the vehicle could be "stuffed right into a wall," says Phil Kightley . . .

 

MAN

CAD/CAM Provided Cookie-Cutter Solution
January 2006

Most companies don't go looking for "cookie-cutter" CAD/CAM solutions to their technology or machining challenges - but if you make cookie-cutters, that's exactly what you need.


Wood & Wood Products

How Today's Guitar Legends Are Made
January 2006

Over the years, Gibson Guitars has developed a legendary status. Its long roster of great guitar players includes Eric Clapton, B.B. King, Chet Atkins, Chuck Berry and Les Paul.

 

FDM

Making Tomorrow's Antiques
November 2005

The right mix of CNC equipment, software and hard carving spells success for 18th century reproduction furniture manufacturer.


Tooling & Production

CAD/CAM Software Report 2005
November 2005

As manufacturing technology continues to move forward exponentially, the dependence on CAD/CAM software becomes ever more critical.

 

Tooling & Production

Have You Hugged Your Employees Lately?
October 2005

Mark and Brian Summers are two employers who don’t have to make any special concerted effort to keep their employees coming to work charged up every day. From the company’s beginning, the brothers have built the welfare of the employees into the culture of the organization.


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